Today widely popular ceilings.This is due to the qualities of structures like, first of all, durability, moisture resistance, the ability to produce a variety of shapes, colors and textures.This was facilitated by the use of PVC films and the use of modern production technologies.
only European producers, France and later Germany, released twelve years ago ceilings stretch.Production in Russia began not so long ago.
Russian companies producing high-quality products.Most of them provide assistance to foreign colleagues.
They convey the experience in the production, acceptance and installation of suspended ceilings, which vary in material manufacturing and texture.
types of ceilings
classic texture that has no shine and reflection. used in any style, a different color.Using wide-format printer onto a matte surface may be applied to all images.
best way to increase the space of the room - to fulfill the ceiling with a glossy surface.Mirror-reflecting plane
Satin ceilings give the room a romantic view.Due to the play of light, attached to the light and airy.
with photo printing
manufacturers, at the request of the customer can perform any image on canvas printing method.
thereby allowing designs to volume, it can be divided into several zones.Often performed in exclusive luxury interiors.Although the price of the above, but the final result is worth it.
Stretch ceilings with no visible seams, it increases their aesthetic properties and improves the quality of the material.On it there are no problems with the spread of the seams or breaks.
canvas is waterproof, but "breathes".It has a uniform thickness and color.
Mounting tension systems
Stretch ceiling - the construction of a thin, durable fabric, which is spanned by a special frame, which determines the design of the finished product, the number of levels and the distance from the base of the existing ceiling. strength, reliability and durability depend on the design of the tension fasteners.
basic set of components for assembly are:
- inserts and other elements.
canvas for suspended ceilings
When installing the main element of the design is a special film or a sheet.Production of film for stretch ceiling encompasses a complex process.So
- Initially, PVC granules are mixed with the UV and heat stabilizers.
- are added pigments, plasticizers, various additives.
Production of PVC film for stretch ceiling
- mixture is heated to form a homogeneous plastic mass.
- PVC film rolled on special equipment.The process is capital intensive, carried out on expensive machines called calenders.
main operating member - special prokatochnye rolls which consist of pairs of rollers.The first pair is "responsible" for the thickness and width of the film, further film give corresponding properties.
bad mood or deformed rolls do not give a strong tensile film. Conscientious manufacturers are using only machines for rolling films for suspended structures, configuring them to a specific operation.
Tip: When making the film makers should pay special attention to rolling out the resulting mass, which affects the quality of the material.
Production of components for suspended ceilings includes manufacturing of aluminum profiles or PVC moldings for fastening.They are used to create the frame, which is fixed on the main surface or walls.
to the baguette canvas can be fixed:
- wedge. device consists of a profile for fixing the wedge for fixing and masking tape, which give the whole structure a finished look.
wedge system allows you to mount any kind of ceilings - seamless and film.
- By harpoon technology. In this case, the PVC film having greater rigidity than the film web is welded around the perimeter of the stretch ceiling.
With it connected baguette with a cloth.On the object enters a ready-made product, the configuration and dimensions that match specific customer parameters.
time installation of this design is very short, the quality is high.When using the ceiling is not slack.
When the harpoon system possible partial or total dismantling of the base .This is very important in the case of major repairs or flooding the room.
- alignment ceiling with his hands using glazing beads and rods.
manufacturing moldings for suspended systems is performed using special equipment from the primary plastic PVC.The geometry of aluminum similar profile nearly the same as the lock parts made of plastic moldings.All
harpoons for installation combined with baguette.
Manufacturing technology web
Technology of suspended ceilings consist of the following stages:
- performs metering facilities, taking into account all its features.
- designer sizes in a special program performs cutting fabric based on shrinkage of about 10 percent, which is necessary to the special fasteners and by using a heat gun to pull the film perfectly flat.
- Further workshops on special equipment and produce cutting table cloth.In order to avoid creases glossy fabric and keep it aesthetic appearance after cutting its paving with special material.
- If the ceiling includes several paintings, you need to perform high-frequency welding on special machines.
- Then, using a machine for the production of suspended ceilings, welded harpoon.
Tip: The surest way to tension mounting systems - harpoon.
After manufacturing the finished ceiling must be packed in a special, having small bubbles film that prevents the formation of damage during transportation.
Company engaged in the production of suspended systems
Since 2006, Russia began to work plant for the production of suspended ceilings as an installation company.Own production it opened in Pyatigorsk in 2008.
company then acquired machines for the production of suspended ceilings Polish firm «ZematTechnologyGroup», which helped to increase productivity and improve product quality.Since that time, many companies began to Russia this production.
Self-organization of manufacturing suspended ceilings
Many are suspicious of production in Russia, but it has no basis.The quality of materials is high, and the proximity market has beneficial effects on the cost of production.
house production saves money on shipping companies manage to minimize the cost, not only services, but also the storage of materials.
At long carriage PVC film deteriorates, which contributes to greater losses when ordering tovara.Proizvodstvo import and installation of suspended ceiling structures requires large investments at the initial stage.
First you need to organize a workshop for the production of suspended ceilings, where it is necessary to create and maintain a special microclimate, buy a machine for the production of suspended ceilings, train staff, and most importantly, you need to clearly observe the production technology and products to ensure compliance with all standards.
But when the shop for production of suspended ceilings reach full capacity, the costs quickly pay off in the future turn into a big pribylyu.Podrobnaya instruction and all the nuances of self-organization of business for the production of suspended ceilings can be seen on video.